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Step-by-Step Guide: How to Calculate Line Balance
Line balance is about keeping everyone productive  without tipping them into exhaustion. It’s about fairness. It’s about flow. If you...
Steph
4 min read
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Why Lean Fails: How to Overcome Resistance and Make Change Stick
Are your lean initiatives failing? . You run the workshop, the 5S event sparks a change, and then… fizzle. Old habits return. Momentum dies.
The problem isn't your toolkit. It's human nature. You're fighting it unarmed.
This blog gives you the weapon. We're showing you how to finally overcome resistance and make improvements that actually stick.
Steph
4 min read
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The Power of a Skills Matrix: How to Build a More Skilled Workforce
In today’s fast-paced world, businesses need to adapt quickly. One of the best ways to strengthen your team is by using a skills matrix ,...
Steph
7 min read
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Understanding Lead Time, Cycle Time, and Takt Time in Manufacturing
When it comes to manufacturing, understanding Lead Time, Cycle Time, and Takt time is critical. While these terms can be confusing at first, they’re essential tools for improving operations, meeting customer demand, and reducing waste. Let’s break them down, making it crystal clear how each works and why they matter.
Russell Watkins
6 min read
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Finding Kaizen Inspiration: Improving Everyday Processes
Kaizen & lean skill can be developed outside of work by observing what's around you in places like cafes, sporting events & your own home.
Russell Watkins
3 min read
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2 Lean Skills Your Team Leaders Should Have: Change Points and the 80/20 Rule
80/20 rule in manufacturing – A lean skill for Team Leaders
Russell Watkins
3 min read
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Does Lean work outside of manufacturing?
Lean thinking applies anywhere there's value to be delivered, to a customer through a process
Russell Watkins
3 min read
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How to find Abnormalities and not Problems in a lean factory
Strong lean factories manage Change Points. The key is recognising that many defects and accidents happen after something in 5M1E changes
Russell Watkins
3 min read
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Toyota's thinking around Digital Manufacturing
Digital Manufacturing / Industry 4.0 is about more than just sensors, data, things and machines. People are at the centre of it.
Russell Watkins
4 min read
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